Black Belt Training Course

1.

COURSE TITLE:

Black  Belt Training Course

2.

COURSE PREREQUISITES/ELIGIBILITY:

Undergraduate/ Graduated

3.

NAME OF THE INSTRUCTOR:

Muhammad Sajjad

4.

START & END DATE/MONTH/YEAR OF THE COURSE

Depends on batch completion

5.

ASSESSMENT MEASURES

Class participation and quizzes.

Reading discussion and questions.

Examinations

Group/Team work

Project submissions

Module 1: Introduction to Lean Six Sigma

• Understanding Lean and Six Sigma concepts
• DMAIC methodology overview (Define, Measure, Analyze, Improve, Control)
• Roles and responsibilities of a Lean Six Sigma Black Belt

Module 2: Define Phase

• Project identification and selection
• Defining project scope and objectives
• Stakeholder analysis and management
• Voice of the Customer (VOC) analysis

Module 3: Measure Phase

• Data collection planning and techniques
• Process mapping and flowcharting
• Measurement system analysis (MSA)
• Basic statistics and data analysis tools

Module 4: Analyze Phase

• Root cause analysis techniques (5 Whys, Fishbone diagram, etc.)
• Data-driven analysis using graphical tools (histograms, scatter plots, etc.)
• Hypothesis testing and significance
• Process capability analysis

Module 5: Improve Phase

• Generating creative solutions
• Design of Experiments (DOE)
• Lean principles and waste reduction
• Implementation and piloting of solutions

Module 6: Control Phase

• Statistical process control (SPC)
• Control plans and documentation
• Monitoring and sustaining improvements
• Transitioning project ownership to process owners

Module 7: Advanced Topics

• Change management principles
• Leadership and coaching skills for Black Belts
• Project management and execution
• Integration of Lean and Six Sigma in various industries

Module 8: Case Studies and Practical Application

• Analyzing real-world Lean Six Sigma projects
• Applying tools and techniques to complex scenarios
• Group exercises and discussions

Module 9: Certification and Exam Preparation

• Review of key concepts and tools
• Practice exams and quizzes
• Preparation for Lean Six Sigma Black Belt certification exam